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’08-’09 CBR1000RR CT Single Exhaust System Installation Manual

Posted on 18 March 2014 by admin

Download ’08-’09 CBR1000RR CT Single Exhaust System Installation Manual – REMOVE BODYWORK Start with removing the upper inner covers (inside of air intake tubes), each has (3) plastic fasteners. Remove the air intake cover (below headlamps) with (3) plastic fasteners. Remove the lower cowl, (2) screws on each side and slide rearward to release clips. Remove middle cowls, (2) screws on each side and gently pull each outward to remove. Refer to a factory service manual for more detailed instructions. REMOVE THE MUFFLER Remove the EGCA cable (exhaust valve). Under the tail next to the passenger foot peg, remove the small cover with three (3) plastic fasteners. Turn the pulley clockwise and remove the cable. Replace the cover. Loosen the muffler clamp bolt; it only needs to be loosened not removed. While holding the muffler, remove the bolt securing the muffler to the passenger foot peg bracket. Release the ECGA cable from its clips. Remove the right side foot peg and remove the muffler. Remove the bolts securing the muffler heat shield from the foot peg. Replace the foot peg and torque the mounting bolts to 27 foot pounds

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